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5
FACTORY FINISH
5.1 Standard
5.1.1 In the absence
of other specific requirements, all materials shall be galvanized (see
Annex A).
5.1.1.1
Structural Materials -- Structural materials shall be galvanized in accordance
with ASTM A123 (hot-dip). Exceptions may be made when galvanizing in accordance
with ASTM A123 would be potentially detrimental to the structure or its
components. Examples include applications utilizing certain high-strength
and/or proprietary steels and weldments. In these cases, an alternative
method of corrosion control shall be specified.
5.1.1.2 Hardware t
Hardware shall be galvanized in accordance with ASTM A153 (hot-dip) or
ASTM B695 Class 50 (mechanical).
5.1.1.3 Guy Strand
-- Zinc-coated guy strand shall be galvanized in accordance with
ASTM A475 or ASTM
A586.
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6
PLANS, ASSEMBLY TOLERANCES, AND MARKING
6.1 Standard
6.1.1 Complete plans, assembly drawings, or other documentation shall
be supplied showing
the necessary marking and details for the proper assembly and installation
of the material,
including the design yield strength of the structural members and the
grade of structural bolts
required.
6.1.2 Tolerances for the proper layout and installation of the material;
and the foundations and
anchors shall be shown on the plans.
6.1.2.1 Plumb -- The horizontal distance between the vertical centerlines
at any two
elevations shall not exceed .25 percent of the vertical distance between
the two elevations.
6.1.2.2 Twist -- The twist (angular rotation in the horizontal plane)
between any two
elevations shall not exceed 0.5 degrees in 10 feet [3 m] and the total
twist in the structure shall not
exceed 5".
6.1.2.3 Length --
For tubular steel pole structures with telescoping joint, butt welded
or
flanged shaft connections, the overall length of the assembled structure
shall be within plus 1
percent or minus 1/2 percent of the specified height.
(Note: Horn reflectors and other types of offset-feed antennas have polarization
performance requirements, which are sensitive to angular displacement
from boresight
direction. Special consideration must be given to the mount, attachment
hardware,
installation practice, as well as the support structure; to 'minimize
all contributing factors to
initial skew or offset.) --"
6.1.3
All structural members or welded structural assemblies, except for hardware,
shall have a part number. The part numbers shall correspond with the assembly
drawings. The part number is to be permanently attached (stamped, welded
lettering, stamped on a plate that is welded to the member, etc.) to the
member before all protective coatings (galvanizing, paint, etc.) are applied.
The part number shall have a minimum character height of 1/2 in. [13 mm],
be legible and clearly visible to an inspector after erection.
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7
FOUNDATIONS AND ANCHORS
7.1 Definitions
7.1.1
Standard Foundations and Anchors w Structures designed to support the
specified loads defined in Section 2 for normal soil conditions as defined
in 7.1.3. Pile construction, roof installations, foundations or anchors
designed for submerged soil conditions, etc., are not to be considered
as standard.
7.1.2 NonStandard
Foundations and Anchors -- Structures designed to support the specified
loads defined in Section 2 in accordance with site specific conditions.
7.1.3
Normal Soil -- A cohesive soil with an allowable net vertical bearing
capacity of 4000 pounds per square foot [192 kPa] and an allowable net
horizontal pressure of 400 pounds per square foot per lineal foot of depth
[63 kPa per lineal meter of depth] to a maximum of 4000 pounds per square
foot [192 kPa].
(Note: Rock, noncOhesive
soils, saturated or submerged soils are not to be considered normal
soil.)
7.2 Standard
7.2.1 Standard foundations
and anchors may be used for bidding purposes and for construction when
actual soil parameters equal or exceed normal soft parameters.
7.2.2
When standard foundations and anchors are utilized for final designs,
it shall be the responsibility of the purchaser to verify by geotechnical
investigation that actual site soil parameters equal or exceed normal
soil parameters. (See Annex A.)
7.2.3 Foundations
and anchors shall be designed for the maximum structure reactions resulting
from the specified loads de£med in Section 2 using the following criteria:
7.2.3.1 When standard
foundations and anchors are to be used for construction, "normal
soil" parameters from 7.1.3 shall be used for design.
7.2.3.2
When nonstandard foundations and anchors are to be used for construction,
the soil parameters recommended by the geotechnical engineer should incorporate
a minimum factor of safety of 2.0 against ultimate soil strength (see
Annexes A and I).
7.2.4 Uplift
7.2.4.1
Standard foundations, anchors, or drilled and belled piers shall be assumed
to resist uplift forces by their own weight plus the weight of earth enclosed
within an inverted pyramid or cone whose sides form an angle of 300 with
the vertical. The base of the cone shall be the base of the foundation
if an undercut or toe is present or the top of the foundation base in
the absence of the foundation undercut. Earth shall be considered to weigh
100 pounds per cubic foot [16 k.N/m3] and concrete 150 pounds per cubic
foot [24 kN/m3].
7.2.4.2
Straight shaft drilled piers for standard foundations shall have an ultimate
skin friction of 200 pounds per square foot per lineal foot of depth [31
kPa per lineal meter of depth] to a maximum of 1000 pounds per square
foot of shaft surface area [48 kPa] for uplift or download resistance.
7...4.3
Nonstandard foundations, anchors, and drilled piers shall be designed
in accordance with the recommendations of a geotechnical report (see Annex
I).
7.2.4.4
Foundations, anchors, and drilled piers shall be proportioned in accordance
with the following:
(WR/2.0) + (Wc/1.25)
> Ur and (WR+Wc)/1.5 > Up where: WR = soil resistance from 7.2.4.1,
7.2.4.2 or 7.2.4.3
WC TM weight of concrete
Up = maximum uplift reaction
7.2.4.5
A mat or slab foundation for a self-supporting structure shall have a
minimum safety factor against overturning of 1.5.
7.2.5
The depth of standard drilled foundations subjected to lateral or overturning
loads shall be proportioned in accordance with the following:
LD >
2.0 + S/(3d) + 2 [82/(18d2)+ 8/2 + M/(3d)]1/2 (fl)
LD >
.61 + S/(143d) + 2 [82/(41333d2) + 8/96 + M/(143d)]1/2 [mi
where:
LD = Depth of drilled foundation below ground level (ft) [m] d = Diameter
of drilled foundation (ft) [m]
S = Shear
reaction at ground level (kips) [kN]
M = Overturning
moment at ground level (fl-kips) [m-kN]
Reference:
Broms, B., "Design of Laterally Loaded Piles", Journal of the
Soil Mechanics and Foundation Division Proceedings of the American Society
of Civil Engineers, May, 1965.
7.3 Special
Conditions
7.3.1
When a support is to be designed by other than the manufacturer, the manufacturer
will be responsible for furnishing the reactions, weights, and interface
details for the purchaser's engineer to provide the necessary attachment.
7.3.2
The effects of the presence of water shall be accounted for in the design
of nonstandard foundations. Reduction in the weight of materials due to
buoyancy and the effect on soil properties under submerged conditions
shall be considered.
7.4 Foundation
Drawings
7.4.1
Foundation drawings shall indicate structure reactions, material strengths,
dimensions, reinforcing steel, and embedded anchorage material type, size,
and location. Foundations designed for normal soil conditions shall be
so noted.
(Note: Normal soil
design parameters and methods are presented to obtain uniform standard
foundation and anchor designs for bidding purposes. Design methods for
other conditions and
other foundation types must be consistent with accepted engineering practices.)
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8 SAFETY FACTOR OF GUYS
8.1 Definition
8.1.1
Guy Connection -- The guy connection is defined as the hardware or mechanism
by which a length of guy strand is connected to the tower, insulator,
or guy anchor. The connection may include, but is not limited to, the
following: shackles, in-line insulators, thimbles, turnbuckles, twin base
clips, u-bolt cable clips, poured socket fittings, and grip- type dead-end
connections. Twin base and u-bolt clips used on guy strand through 7/8-in.
diameter shall be considered to have a maximum efficiency factor of 90
percent. In all other cases, clips on strand shall be considered to have
a maximum efficiency factor orS0 percent. For all other types of end connections,
manufacturer's recommendations should be followed when determining the
connection efficiency factor.
8.1.2
Safety Factor of Guys t The safety factor of guys shall be calculated
by dividing the published breaking strength of the guy or guy connection
strength, whichever is lower, by the maximum calculated tension design
load.
8.2 Standard
8.2.1
For structures under 700 ft [213 m] in height, the safety factor of guys
and their connections shall not be less than 2.0.
8.2.2
For structures 1200 ft [366 m] or greater in height, the safety factor
of guys and their connections shall not be less than 2.5.
8.2.3
For structures between 700 ft [213 m] and 1200 ft [366 m] in height, the
minimum safety factor of guys and their connections shall be determined
by linear interpolation between 2.0 and 2.5.
(Note:
A 1/3 increase in stress for wind-loading conditions does not apply to
the published breaking strength of guys and their connections.)
8.2.4
Structure height, for purposes of determining the required safety factor
of all guys and their connections, shall be based on total structure height
including tubular or latticed poles mounted on the structure.
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9
PRESTRESSING AND PROOF LOADING OF GUYS
9.1 Definitions
9.1.1
Prestressing of Guys -- The removal of inherent constructional looseness
of the guy under a sustained load.
9.1.2
Proof Loading -- The assurance of mechanical strength of factory assembled
end connections.
9.2 Standard
9.2.1
Prestressing and proof loading are not normally required. When
specified, prestressing and proof loading shall be performed in accordance
with the recommendations of the guy manufacturer.
(Note:
For tall, guyed structures, consideration should be given to prestressing
and proof loading.)
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10
INITIAL GUY TENSION
10.1
Definition
10.1.1
Initial Guy Tension -- The specified guy tension in pounds [newtons] under
no wind load conditions, at the guy anchor at the specified temperature
(see 10.2).
10.2
Standard
10.2.1
Initial tension in the guys, for design purposes, is normally 10 percent
of the published breaking strength of the strand with upper and lower
limits of 15 and 8 percent respectively. Values of initial tension beyond
these limits may be used provided consideration has been given to the
sensitivity of the structure to variations in initial tension and, ff
necessary, to dynamic behavior (see note below). Consideration shall be
given to the site ambient temperature range. In the absence of site specific
data, the initial tensions shall be based upon an ambient temperature
of 60°F.
(Note:
The stated 8-15 percent initial tension extreme values are provided as
recommended guidelines only. Specific site and terrain conditions may
necessitate initial tension values outside this range. When using initial
tension values above 15 percent, consideration should be given to the
possible effects of aeolian vibration. Likewise, when using initial tension
values less than 8 percent, consideration should be given to the effects
of galloping and slack-taut pounding.)
10.3
Method of Measurement
10.3.1
Initial tension may be measured by vibration frequency, mechanical tensiometers,
measurement of guy sag, or by other suitable methods (see Annex E).
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11
OPERATIONAL REQUIREMENTS
11.1
Definitions
11.1.1
Twist -- The angular rotation of the antenna beam path in a horizontal
plane from the no-wind load position at a specified elevation.
11.1.2
Sway -- The angular rotation of the antenna beam path in a vertical plane
from the no-wind load position at a specified elevation.
11.1.3
Displacement -- The horizontal translation of a point relative to the
no-wind load position of the same point at a specified elevation.
11.2
Standard (See Annex A)
11.2.1
The minimum standard shall be based on a condition of no ice and a wind
load based on a
50
mph basic wind speed [22.4 m/s] calculated in accordance with 2.3. The
operational requirements shall be based on an overall allowable 10 dB
degradation in radio frequency signal level.
11.2.2
Unless otherwise specified, the operational requirements for microwave
antenna/ reflector systems shall be determined using Annexes C and D.
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12
PROTECTIVE GROUNDING
12.1
Definitions
12.1.1
Grounding -- The means of establishing an electrical connection between
the structure and the earth, adequate for lightning, high voltage, or
static discharges.
12.1.2
Primary Ground -- A conducting connection between the structure and earth
or some conducting body, which serves in place of the earth.
12.1.3
Secondary Ground -- A conducting connection between an appurtenance and
the structure.
(Note:
Ground wire should not be encased in the foundation.)
12.2
Standard (See Annex A)
12.2.1
Structures shall be directly grounded to a primary ground.
12.2.2
A minimum ground shall consist of two 5/8 in. [16 mm] diameter galvanized
steel ground rods driven not less than 8 ft [2.5 m] into the ground, 180°
apart, adjacent to the structure base. The ground rods shall be bonded
with a lead of not smaller than No. 6 [5 mm] tinned bare copper connected
to the nearest leg or to the metal base of the structure. A similar ground
rod shall be installed at each guy anchor and similarly connected to each
guy at the anchor.
12.2.3
Self-supporting towers exceeding 5 ft [1.5 m] in base width shall have
one ground rod per leg installed as above.
12.2.4
All equipment on a structure shall be connected by a secondary ground.
12.2.5
Remote passive reflectors are exempt from the grounding requirements specified
herein.
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13
CLIMBING AND WORKING FACILITIES
13.1
Definitions
13.1.1
Climbing Facilities -- Components specifically designed or provided to
permit access, such as fixed ladders, step bolts, or structural members.
13.1.2
Climbing Safety Devices -- Equipment devices other than cages, designed
to minimize accidental falls, or to limit the distance of such falls.
The devices permit the person to ascend or descend the structure without
having to continually manipulate the device or any part of the device.
The climbing safety device usually consists of a carrier, safety sleeves,
and safety belts.
13.1.3
Working Facilities -- Work platforms and access runways.
13.1.4
Hand or Guardrails -- Horizontal barriers erected along the sides or ends
of working facilities to prevent falls.
13.2
Standard
13.2.1
Climbing and working facilities, hand or guardrails, and climbing safety
devices shall be provided when specified by the purchaser. (See Annex
A.)
13.2.2
Climbing facilities shall be designed to support a minimum 250 [1.1 kN]
pound concentrated live load.
13.2.2.1 When fixed
ladders are specified as the climbing facility, they shall meet the -
following minimum requirements:
a. Side
rail spacing -- 12 in. [300 mm] minimum clear width.
b. Rung
spacing -- 12 in. [300 mm] minimum center-to-center, 16 in. [410 mm] maximum.
c. Rung
diameter -- 5/8 in. [16 mm] minimum.
13.2.2.2 When step
bolts are specified, they shall meet the following requirements:
a. Clear
Width -- 4 1/2 in. [110 mm] minimum.
b. Spacing
-- 12 in. minimum [300mm] center to center, alternately spaced, 18 in.
[460 mm] maximum.
c. Diameter
-- 5/8 in. [16 mm] minimum.
13.2.3
Climbing safety devices shall meet the design requirements of the American
National Standards Institute (ANSI) A14.3-1984, "Safety Requirements
for Fixed Ladders", Section 7.
13.2.4
Support structures for working facilities shall be designed to support
a uniform live load of 25 lb/ft2 [1.2 kPa], but in no case shall the support
structure be designed for less than a total live load of 500 pounds [2.2
kN]. Working surfaces, such as grating, shall be designed to support two
250-pound [ 1.1 kN] loads. These loads are not to be applied concurrenfiy
with wind and ice loads.
13.2.5
Hand or guardrails shall be designed to support a minimum concentrated
live load of 150 pounds [0.67 kN], applied in any direction.
(Note:
13.2 is intended to provide minimum requirements for new structures. It
is not intended to replace or supersede applicable laws or codes.)
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14
MAINTENANCE AND INSPECTION
14.1
Standard
14.1.1
Maintenance and inspection of steel antenna towers and antenna supporting
structures should be performed by the owner on a routine basis.
(Note 1: It is recommended
that all structures be inspected after severe wind and/or ice storms or
other extreme loading conditions.)
(Note 2: Recommended
inspection and maintenance procedures for towers are provided in Annex
E.)
(Note 3: Shorter inspection
intervals should be considered for structures in coastal salt water
environments, in corrosive atmospheres, and in areas subject to frequent
vandalism.)
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15
ANALYSIS OF EXISTING TOWERS AND STRUCTURES
15.1
Standard
15.1.1 Steel antenna
towers and other supporting structures should be analyzed when changes
occur to the original design or operational loading conditions. Recommended
criteria for the
analysis of existing structures are provided in Annex F.
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